Jidoka

Données Générales
Programme Académique	ECAM LaSalle Mechanical and Electrical Engineering Programme			Responsable(s) Module : RASOLOFOARISOA Andry
Type d'EC : Cours	Jidoka (LIIEEng09EJidoka)
TD : 8h00 Cours : 8h00 Durée totale: 16h00	Statut	Periode Semester 9	Langue d'enseignement : English

Objectifs Généraux
Understand the concept of Jidoka and its role in ensuring built-in quality within a lean production system. Develop the ability to design and manage production flows that autonomously detect and respond to quality issues. Apply Jidoka principles to prevent defects, enhance process reliability, and empower operators in problem-solving. Evaluate production performance through practical simulation of quality control processes.

Objectifs Généraux

Understand the concept of Jidoka and its role in ensuring built-in quality within a lean production system.

Develop the ability to design and manage production flows that autonomously detect and respond to quality issues.

Apply Jidoka principles to prevent defects, enhance process reliability, and empower operators in problem-solving.

Evaluate production performance through practical simulation of quality control processes.

Contenu
Definition and principles of Jidoka (“automation with a human touch”). Historical context: Jidoka in the Toyota Production System. Key components: Autonomation (machines detecting abnormalities and stopping automatically). Visual control and andon systems for immediate response to quality issues. Root cause analysis and corrective action processes. Integration of Jidoka into production flow and quality management systems. Impact on safety, productivity, and continuous improvement (Kaizen). Workshop simulation: Manufacture of a product to apply Jidoka principles and quality control during production.

Contenu

Definition and principles of Jidoka (“automation with a human touch”).

Historical context: Jidoka in the Toyota Production System.

Key components:

Autonomation (machines detecting abnormalities and stopping automatically).

Visual control and andon systems for immediate response to quality issues.

Root cause analysis and corrective action processes.

Integration of Jidoka into production flow and quality management systems.

Impact on safety, productivity, and continuous improvement (Kaizen).

Workshop simulation: Manufacture of a product to apply Jidoka principles and quality control during production.

Prérequis
Basic knowledge of Industrial Organization

Évaluation(s)
N°	Nature	Coefficient	Objectifs
1		1	Practical work